5 January 2026
Running a business is a lot like sailing. The waters are constantly shifting, the weather changes without warning, and sometimes you're forced to steer off course just to keep the ship afloat. One of the trickiest parts of this voyage? Managing variable costs. These are the expenses that fluctuate based on how much your business sells, produces, or delivers. Things like raw materials, shipping, and even sales commissions—they’re always moving targets.
In a dynamic business environment where market conditions change constantly, managing your variable costs effectively can be the difference between riding the wave and getting caught in a storm. So, grab your compass (or maybe just a coffee), and let’s navigate this together.
Here’s a quick breakdown:
- Raw Materials – As production increases, so does your need for materials.
- Direct Labor – More demand might mean hiring temporary staff or paying overtime.
- Sales Commissions – Sell more? Pay more in commissions.
- Shipping Costs – More customer orders equals more deliveries to handle.
- Utility Bills – Increased production leads to higher energy usage.
Unlike fixed costs (like rent or salaries), variable costs don’t stay consistent. This makes them both an opportunity and a challenge.
Good point. But here’s the catch: when costs rise faster than revenue, your profit margins shrink. You could be swimming in sales and still not make money. And in an unpredictable environment—hello, supply chain issues, inflation, or sudden drops in demand—variable costs can spiral out of control if you’re not careful.
Managing them smartly gives you:
- Better Profit Margins – Keep more of what you earn.
- Greater Flexibility – Adjust quickly when the market shifts.
- Improved Forecasting – Make smarter decisions with clearer insights.
- Cost Efficiency – Spend money where it really counts.
So, what does that mean for managing variable costs?
It means you can’t afford to be reactive. You need a proactive, strategic approach that helps you pivot when things get turbulent. Think nimble, not rigid.
Let’s get into how you can do just that.
👉 Tip: Use accounting software or dashboards with real-time data to keep tabs on every dollar. Set up alerts for spikes in spending.
Knowing where your money goes helps you spot patterns, cut waste, and find smarter ways to operate.
- Do costs increase linearly with output?
- Are there thresholds where costs jump significantly?
- Are any variable costs actually semi-variable (part fixed, part variable)?
Understanding cost behavior helps you create better pricing models and plan for different sales scenarios.
Let’s say your utility bill jumps only after producing more than 10,000 units—that info can be gold during budgeting.
So, what can you do?
- Negotiate flexible contracts – Include price caps, bulk discounts, or renegotiation clauses.
- Diversify your suppliers – Don’t rely too heavily on one. If one fails, you have backup.
- Use just-in-time inventory – Reduce storage costs and spoilage, especially for perishable goods.
Being nimble with your supply chain can help you adapt quickly when the market changes.
Some tools to consider:
- ERP systems – Integrate finance, manufacturing, and sales for better visibility.
- AI-powered analytics – Predict cost trends and suggest cost-saving opportunities.
- Inventory management software – Avoid overstocking or understocking.
Think of technology as your co-pilot—it helps you stay on course, even in choppy waters.
But here’s the trick: you can’t just jack up prices and hope customers won’t notice.
Instead:
- Use value-based pricing – Focus on the benefits your product brings.
- Introduce tiered pricing – Offer basic and premium versions to suit different budgets.
- Be transparent – Let customers know why prices are increasing. Trust goes a long way.
A smart pricing strategy can help you maintain margins without scaring off customers.
A few ways to boost efficiency:
- Streamline workflows – Eliminate redundant steps in production or service delivery.
- Train your team – Well-trained staff make fewer mistakes and work faster.
- Outsource strategically – Some tasks may cost less when handled by outside experts.
Every small gain in efficiency adds up and helps you keep costs in check without compromising quality.
Keep an eye on:
- Commodity prices
- Labor market shifts
- Transportation costs
- What your competitors are doing
When you’re informed, you can pivot faster. Maybe you’ll spot a chance to secure raw materials early, or maybe you’ll notice an industry-wide cost increase and adjust your tactics before it hits too hard.
Ask yourself:
- What happens if sales drop 20% next month?
- How would a 15% rise in material costs affect us?
- What if our supplier goes out of business?
Create plans for best-case, worst-case, and most-likely scenarios. This helps you make faster decisions when reality changes because, spoiler alert—it will.
Talk about it. Measure it. Reward it.
Get your team involved in finding ways to reduce waste, improve processes, or save on resources. When everyone’s rowing in the same direction, it’s easier to keep the ship steady.
Markets evolve. Customer habits shift. Technologies improve.
Set regular review points—monthly or quarterly—to assess how your costs are behaving. Adjust your strategies based on what’s working and what’s not.
Think of it like hitting 'refresh' on your navigation system. You wouldn’t use last year’s directions to map today’s journey, right?
But here’s the good news: you’re not alone. Countless businesses are facing the same challenges—and many are thriving by doing exactly what you’re doing now: learning, planning, and taking action.
So, keep your eyes on the horizon and your hands on the wheel. With the right strategies in place, you can navigate through uncertainty and come out stronger on the other side.
And remember, it's not about predicting the storm—it's about building a ship that can weather any storm.
all images in this post were generated using AI tools
Category:
Cost ManagementAuthor:
Remington McClain